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Grinding machine Product List

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CNC Heartless Grinding Machine "Sigma Series"

CNC Heartless Grinding Machine "Sigma Series"

A high-performance machine that accommodates everything from multiple in-feed grinding to through-feed super abrasive grinding.

The "Sigma Series" is a CNC grinding machine without a heart that adopts a workpiece rest fixed method, where the grinding wheel and dressing tool move relative to the workpiece. Thanks to our unique bed structure, the heat generated during grinding is minimized, reducing its impact on machining accuracy. Additionally, by incorporating scale feedback, it enables a cutting slide motion with an accuracy of 0.1μm. 【Features】 ■ Constant loading position ■ Reduces machining displacement due to grinding heat ■ Capable of processing two workpieces simultaneously up to 95mm in length ■ Can be used as a rough grinding machine ■ Rigid dressing tool frame ■ Achieves machining accuracy of 0.1μm *For more details, please download the PDF or feel free to contact us.

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CNC Heartless Grinding Machine 'TO-6045II/40II/30II'

CNC Heartless Grinding Machine 'TO-6045II/40II/30II'

A high cost-performance machine with enhanced options and multifunctionality!

The "TO-6045II/6040II/6030II" is a CNC grinding machine without a heart that achieves improved workability and low cost. It utilizes RW power regeneration energy, expands the use of magnets, and realizes environmental considerations such as the reduction of industrial waste. Additionally, it allows for magnet shaping using standard 25-point data. Please feel free to contact us when you need assistance. 【Features】 ■ Standard NC device equipped, lowering the machine height by 100mm, enhancing workability ■ Environmental consideration ■ Multifunctionality ■ New setup support system (optional) Max NC10 axes *For more details, please download the PDF or feel free to contact us.

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CNC Heartless Grinding Machine "TO-6040T-FC-TF"

CNC Heartless Grinding Machine "TO-6040T-FC-TF"

Introducing a centerless machine with a consistent core for long materials, set up in one go!

The "TO-6040T-FC-TF" is a CNC grinding machine without a center that features GWRW slide cutting capability, allowing for simultaneous cutting. It is equipped with an automatic setup function that makes it easy to adjust supply and discharge, enabling a reduction in setup time. Additionally, it mitigates the effects of external temperature changes and prevents grinding mist dispersion. Please feel free to contact us if you need assistance. 【Features】 ■ Equipped with GWRW slide cutting function ■ Slide-type work rest structure ■ Automatic setup function ■ Full cover ■ Space-saving *For more details, please download the PDF or feel free to contact us.

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【導入事例】インターバルドレスの自動化

【導入事例】インターバルドレスの自動化

ドレス完了後には、再度自動で研削・Gドレス部の電磁バルブを切り替え、生産を再開！

「インターバルドレスの自動化」を行った事例についてご紹介いたします。 導入前は、インターバルドレスに到達すると生産を停止しパトランプで 通知されますが、巡回工が実際に機械でドレス前作業に取りかかるまでに 時間がかかっているという困りごとがありました。 導入後は、ドレス前作業と寸法出しがなくなることで、1直あたり1台30分の 工数削減となり、1直あたり4台を巡回する工数は2時間削減できます。 【事例概要】 ■困りごと ・インターバルドレスに到達すると生産を停止しパトランプで通知されるが、 　巡回工が実際に機械でドレス前作業に取りかかるまでに時間がかかっている ■導入効果 ・人手待ちがなくなるため、1直1台あたり60分の生産停止時間を削減され、 　生産性は13％向上 ※詳しくはPDFをダウンロードしていただくか、お気軽にお問い合わせください。

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[Case Study] High-Precision Multi-Stage Shape Work Grinding System

[Case Study] High-Precision Multi-Stage Shape Work Grinding System

By combining a grinding machine, a robot, and a fixed-size device, we will automate the process from supply to discharge and measurement!

We would like to introduce a case study on the implementation of a "high-precision multi-stage shape work grinding system." Before the implementation, there were issues such as the absence of a center hole, which prevented full circumference grinding, and the time-consuming centering work due to the need for re-gripping. After the implementation, the loading time from supply to discharge and measurement was reduced by 28%. Additionally, it improved the variability in measurements conducted by operators. 【Case Overview】 ■ Issues - Time-consuming centering work due to re-gripping - Multiple grinding areas leading to longer processing times ■ Effects - Enables anyone to process high-precision products consistently *For more details, please download the PDF or feel free to contact us.

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In-feed centerless grinding machine "TO-5010S-AR1"

In-feed centerless grinding machine "TO-5010S-AR1"

Stable simultaneous processing of the workpiece end face at the periphery of the grinding wheel! A high-efficiency machine suitable for processing small-diameter long workpieces.

The "TO-5010S-AR1" is a centerless grinding machine capable of grinding elongated workpieces in a short time. It adopts a fixed height angle method that maintains the perpendicularity of the outer diameter and end face, even when the diameter of the grinding wheel changes. The adjusting wheel is supported by a slide inclined at the height angle relative to the grinding wheel. Additionally, it can be fixed to the bed frame or floor, making alignment with front and rear processes easy. 【Features】 ■ Stable simultaneous processing of outer diameter and end face is possible ■ Elongated workpieces can be ground in a short time ■ Stable processing conditions can be maintained due to constant height angle ■ Adopts a work rest fixing method *For more details, please download the PDF or feel free to contact us.

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[Case Study] Unmanned Driving System for Ring-Shaped Workpieces

[Case Study] Unmanned Driving System for Ring-Shaped Workpieces

Achieving complete automation by combining automatic measurement and dimension correction with a fixed-size device!

We would like to introduce a case study on the implementation of an "unmanned driving system for ring-shaped workpieces." Before the implementation, a significant amount of time was required for precision adjustments of guides and ring feeders during setup when changing model numbers. In the continuous grinding process, two operators were constantly engaged with each machine. By introducing off-machine setup and an infeed mechanism, we eliminated adjustment tasks, significantly reduced setup time, and decreased manual work time to about one-tenth, while increasing unmanned operation time by approximately four times. 【Case Overview】 ■ Issues - Setup takes a long time when changing model numbers - Continuous grinding requires two operators ■ Implementation Effects - By adding measurements such as end face runout and roughness, we can simultaneously evaluate precision beyond just outer diameter dimensions. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Long-Length Grinding Solution

[Case Study] Long-Length Grinding Solution

You can adjust the outer diameter dimension of the workpiece's rear end using pinch-out control!

We would like to introduce a case study on the implementation of the "Long-Length Grinding Solution." Before the implementation, there were issues such as setup time varying by workpiece diameter, long grinding times, and unstable accuracy at the ends of the workpieces. After the implementation, the setup support function eliminated manual setup tasks, resulting in a significant reduction in setup time. 【Case Overview】 ■ Issues - Setup time varies by workpiece diameter - Unstable accuracy at the ends of the workpieces ■ Effects - Anyone can set up in 5 minutes with the push of a button, achieving consistent machining accuracy from end to end, thus eliminating waste from offcuts. *For more details, please download the PDF or feel free to contact us.

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